[Author Prev][Author Next][Thread Prev][Thread Next][Author Index][Thread Index] Final? Plastic Radiator repair
I finally did my repair the right way - removed the radiator. (3 bolts on the bottom, have to move the Hyd pump) For those of us that can't immediately spring for a new all brass Modine, here is what seems to have worked: 1/4 in threaded barb brass fitting - $1.37 (flared end cut down to threads) Loctite 'Stick n Seal' all purpose adhesive - $2.44 Super Glue - $.97 (2 tubes, <1 used) baking soda - $.55 patience - multiple offerings to the Audi Gods... Drill out the hole where the vent line was. Clean thouroughly with spray carb cleaner to remove grease/oil/anti-freeze residue. Smear sealer around the inside (access from the large upper radiator hole). Thread in barb. Drop several drops of super glue around bard on outside. Sift baking soda on super glue. Alternate baking soda and super glue around barb to fill in and gusset barb in place. Sealer sets in 5 minutes, reaches max strength in 24 hours. Don't forget to blow through the barb to make sure you didn't seal it shut. What didn't work: Various epoxies - wouldn't stick J-B Weld - shrank and split. Permatex blue (wouldn't hold the pressure) Super glue/baking soda by itself Without accessing the back side of this barb, I just couldn't get it to seal up. It wouldn't leak much, but it was annoying and I can't afford a new radiator for 4-5 months. Too many other Audi parts to buy first. As a temp repair, to get home, etc - the baking soda/super glue works great. I have added a film canister of baking soda/tube of super glue to my Audi emergency repair kit in the trunk. Thanks to all for the suggestions and encouragement. Dave Head 87 5KCSTQ - on the road again...
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