[Vwdiesel] Found low compression problem (Long version)java@xprt.net java at xprt.netMon Aug 8 21:01:18 EDT 2005
After dorking around for a couple of weeks, I finally came up with what I think is a way to determine whether low compression in a cylinder has to do with bad rings or valves. I removed the injectors and made sure the valves were closed and at TDC on the cylinder in question I filled the cylinder with a light oil,up to the top of the injector port. The bad cylinder leaked as fast as I could fill it. I tried this test again on a different cylinder that had good compression, it filled up quickly and did not leak out.After I completed the test I cranked the engine a few times to blow the oil out, number 3 (the good cylinder) made a serious mess blowing a lot of oil out the port while port four only a small amount of spray came out. One more thing to add, I used an external starter switch I bought from Harbor freight for about $5.00 and did not have the ignition switch on so there was no fuel or glow plugs operating at the time. If there is another way to do this, I don't know about it, (Hagar's suggestion of searching the archives sounds good, but I have yet to find a search tool to do that on this list, Is there a search utility? Other than reading every subject line?) Anyway I pulled the head and dropped the pan. Removed number 4 piston to find the top ring collapsed and the second ring in pieces. ( It still read 275 psi) (I've got pictures if anyone wants to see them) The cylinder wall looked good so I ran a hone a few times and cleaned a massive amount of carbon from the piston and reassembled it. I still need to put the oil pan on and replace the timing belt, but it appears piston #4 was pretty trashed, I'm guessing at this point it was due to a bad injector as the carbon trail on the piston looks like its trailing from top to bottom. A friend has an injector tester he's going to loan me next week so I will test my stack of spare injectors and see how they look. (BTW if anyone in the Portland Oregon area has some injectors to test drop me a line and we can do all at once) I'm curious if its possible for an injector pump to fail and pump too much fuel to an individual port or if fuel quantity is not an individual cylinder issue.All my manuals state the injector pump has no user serviceable parts and that to me is Bosch asking (no begging) me to take a look) I have several extra injector pumps and I'm thinking about making a test stand using a small electric motor to power the pump under test and use graduated cylinders to measure pump volume on each port. I guess what I really need is a good bosch diesel pump reference, Is there such a thing available to Joe average? After the rabbit is on the road, I've got a cabby that is next in line. I like to know what I'm doing before I dive into stuff, or at least think I know what I'm doing. Oh and my exhaust manifold to header pipe is 6 bolts and a PITA to mess with, C clamps are definitely easier! Thanks Steve
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